Solution
Solution
Intelligent manufacturing solutions for PCB industry
Management benefits: shorten production cycle, improve production flexibility, continuous improvement, improve cost competitiveness
Through the combination of automation and information technology, it can solve various application scenarios such as automatic production scheduling, automatic logistics, automatic formulation and automatic counting in the production process
Intelligent Manufacturing Scenario
Through the means of information technology will be a series of automation scenes
To build an overall intelligent manufacturing factory benchmark enterprise
1、Plan-aps: Realize production lead time transparency ●
2、production -MES: to realize workshop process management digitalization ●
3、Process -EAP: realize the automation of data collection and formulation ●
4、Quality -QMS: realize the whole process traceability of single PNL/PCS●
● 5、Warehouse-wms: Intelligent warehouse management
● 6、Device-pms: implements TPM prevention and management
● 7、Decision -BI: Implement multi-level, multi-dimensional and multi-form presentation
● 8、O&m -DR: Platform, low code, lightweight
Per capita GDP
Traditional: 50 ~ 80w，
Smart Factory: 190W
Per capita output is about two and a half times that of traditional factories
Annual capacity
Traditional factory: 2,000 people，
Smart factory: 600 employees
Manpower is a third smaller than in a traditional factory
The production cycle
About 10 days in a traditional factory，
Smart factory 7 days
The production cycle is shortened by 3~5 days on average
Deep union project
Production line automation, production digitalization, transparency, real-time data, intelligent
With the support of the drilling workshop data, the optimized running rate of production line was increased from 75% to 90%, and the upper and lower plate timeout time and cutter breaking rate were continued to be optimized. The cutter breaking rate was also related to the machine, shaft number and diameter of drill needle, which was optimized to 93% again and increased by 18%
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