Advantages of workshop mes production management system applied in manufacturing industry

Why do manufacturing enterprises need workshop mes production management system? With the realization of digital workshop, intelligent factory has become an important carrier for enterprises to realize intelligent manufacturing, and MES system is one of the keys for enterprises to build intelligent factory in information technology.

According to the survey data, the following problems commonly exist in the workshop of manufacturing enterprises:

1. Delivery of orders

Urgent order delivery time is short and orders change frequently.

2. Material flow

Materials semi-finished products, unable to keep up with production.

3. Quality control

Customer factory inspection, quality quality can not be traced.

4. Equipment management

The machine information is not clear, and the time configuration is uncertain.

Workshop mes production management system advantages:

1. Reduce defect rate and improve quality management;

2, error prevention, error correction, reduce the error rate in the production process, flexible manufacturing;

3. Reduce costs and keep the site clean;

4. Monitored production, traced the whole process and managed the system;

5. Improved workshop management and the overall response speed of the enterprise.

In fact, MES management system plays a role in various aspects in the production workshop, and the following is revealed for everyone.

1. Process control: MES management system manages the entire production process of orders, monitors all emergencies in the production process in real time, automatically corrects errors or provides decision support, and timely realizes production scheduling requirements; In case of abnormality or deviation from the production plan, the problem can be timely reported to the relevant personnel, so that they can take corresponding measures.

2, task dispatch: MES management system after the completion of the production plan, will automatically generate work order, according to the actual processing capacity of the equipment is constantly changing, so as to optimize the production process and equipment operation; Improve the flexibility of production, and dynamically allocate production tasks according to the actual situation of production execution and equipment, combined with resource allocation.

3, resource allocation: MES management system statistical data and analysis, managers can view the real-time status of the production site, all kinds of resources and task allocation coordination, for each process configuration of the corresponding tools, equipment, materials, documents and other resources, to ensure that the operation in accordance with the scheduling requirements to prepare and execute.

4, ability balance analysis: MES management system analysis and comparison of equipment task load, team task load, work type task load and make the corresponding assessment, assist planning and scheduling personnel to carry out outsourcing and balance of production tasks, and achieve production planning and scheduling.

5. Quality management: MES management system tracks the whole process from raw materials entering the factory to finished products entering the warehouse, and collects real-time data of raw materials, production equipment, operators, process batches, etc., to provide basis for product use, design improvement and quality control; Determine product problems according to test results and provide corresponding decision support.

6. Document management: The database of MES management system has the storage and management ability of massive data, which can effectively manage product design, operation process, process description, etc.; According to the assignment of processing tasks, provide the corresponding processing procedures and production information for each production process.

7, data acquisition: MES management system according to different production data, application scenarios, labor capacity, equipment investment and other aspects of different information acquisition methods, real-time acquisition of data, and its statistics, analysis, and then transformed into other systems, managers needed information.

8. Human resource management: MES management system provides personnel status and relevant information, tracks the performance of individual work, and provides decision support for enterprises to achieve fine attendance management, control human cost, easy performance appraisal, reduce employee turnover, optimize personnel scheduling and other aspects.

9, maintenance management: MES management system records each equipment, each tool maintenance time, maintenance content, failure causes, etc., so as to calculate the common equipment/tool maintenance work and accumulate experience, management and guidance of production equipment, tool maintenance activities, and generate the corresponding maintenance experience documents for browsing and inquiry.

Through the implementation of MES system, the whole manufacturing process from procurement to after-sales service can be integrated, the production site operation can be transparent, and the real-time management and effectiveness of each department of production and manufacturing can be greatly improved. Furniture MES software and furniture factory production process execution system Zhaofu, Shuofu is an important core supplier of furniture MES software and furniture factory production process execution system solutions.

The role of MES manufacturing execution system

First, MES manufacturing execution system confirms what the enterprise produces, when the production and manufacturing, so that the enterprise can deliver sufficient quality and sufficient quantity of goods according to the plan for the demand business;

Two, MES manufacturing execution system confirms the production process of the enterprise, can use to adjust their own production process, complete the full integration of resources;

3. MES manufacturing execution system can provide the production and manufacturing information content of all production lines, and support the data statistical analysis and decision-making of the background intelligent management system.

MES Manufacturing execution system functions

I. Production and manufacturing execution: control the engineering information of the factory, track and control the production process by applying the control of process process reports and change requirements, and control the production and manufacturing performance, process process reports, and information content of production and manufacturing instruction events.

2. Schedule management: MES manufacturing execution system manages the production and manufacturing information content in the workshop and monitors the production and manufacturing progress of goods. In addition, it can also control the ERP production process reporting, production and manufacturing time and tracking status;

Iii. Production and manufacturing status: summarize and apply the result information transmitted by the process flow report; Use network services to display various manufacturing conditions, work in process conditions on the screen, and display this implementation on the production Kanban.

Iv. Equipment monitoring: mainly control the information content of machines and equipment, control of shutdown causes and influencing factors, machine and equipment alarm history records and machine and equipment anomaly analysis, etc.